论文标题
融合沉积建模中密集轮廓平行工具路径自适应宽度控制的框架
A framework for adaptive width control of dense contour-parallel toolpaths in fused deposition modeling
论文作者
论文摘要
3D打印技术(例如融合沉积建模(FDM))使得可以快速,便宜地制造复杂的几何形状。高刚度零件是通过用轮廓平行的挤出工具路径填充连续层的2D多边形来产生的。由轮廓多边形的内向偏移组成的均匀宽度工具路径在形状的中心产生过度和下填充区域,这尤其不利于薄零件的机械性能。为了用任意直径填充形状,刀具路径需要自适应宽度。生成具有自适应宽度的工具路径的现有方法会导致宽度发生较大变化,对于某些硬件系统而言,这很难准确地实现。在本文中,我们提出了一个框架,该框架支持多个方案,通过使用功能来确定珠子及其宽度来生成具有自适应宽度的工具路径。此外,我们提出了一种新型方案,该方案可减少极端的珠子宽度,同时限制了变化的刀具路径的数量。我们从统计上验证了框架的有效性和在代表性3D模型的数据集中,并通过开发一种称为“背压补偿”的技术来对其进行物理验证,以实现现成的FDM系统,以有效地实现自适应宽度。
3D printing techniques such as Fused Deposition Modeling (FDM) have enabled the fabrication of complex geometry quickly and cheaply. High stiffness parts are produced by filling the 2D polygons of consecutive layers with contour-parallel extrusion toolpaths. Uniform width toolpaths consisting of inward offsets from the outline polygons produce over- and underfill regions in the center of the shape, which are especially detrimental to the mechanical performance of thin parts. In order to fill shapes with arbitrary diameter densely the toolpaths require adaptive width. Existing approaches for generating toolpaths with adaptive width result in a large variation in widths, which for some hardware systems is difficult to realize accurately. In this paper we present a framework which supports multiple schemes to generate toolpaths with adaptive width, by employing a function to decide the number of beads and their widths. Furthermore, we propose a novel scheme which reduces extreme bead widths, while limiting the number of altered toolpaths. We statistically validate the effectiveness of our framework and this novel scheme on a data set of representative 3D models, and physically validate it by developing a technique, called back pressure compensation, for off-the-shelf FDM systems to effectively realize adaptive width.